Kollmorgen Essentials: simpler motion control system with faster commissioning

The Kollmorgen Essentials pre-optimized motion control system provides simpler commissioning and faster integration in industrial automation environments. Built on AKM2G servo motors, AKD servo drives and Single Cable Technology, the platform reduces cabling complexity and simplifies PLC integration with EtherCAT, EtherNet/IP and PROFINET support.

Budapest
22/06/2026
6 min
Kollmorgen Essentials Systems BLOG

In modern industrial automation, alongside motion control performance, fast integration and simple commissioning have become increasingly important. For machine builders and automation integrators, it is no longer only about how dynamic a servo system can be, but also how quickly it can become operational.

With traditional motion control systems, commissioning is often a lengthy process. Coordinating the motor, servo drive, cabling and communication system requires significant engineering effort, while compatibility issues and complex configurations can further increase development time.

The Kollmorgen Essentials System addresses this challenge by simplifying servo system integration as a pre-optimized motion control platform.

Why is a traditional motion control system so complex?

When designing a conventional servo system, engineers must separately select:

  • the servo motor,
  • the servo drive,
  • the encoder system,
  • the cabling,
  • as well as the appropriate communication protocol.

During commissioning, a significant portion of errors typically results from:

  • cabling issues,
  • parameterization errors,
  • communication incompatibilities,
  • or improper system tuning.

This is especially problematic for OEM machine builders working with short development cycles and demanding time-to-market expectations.

Kollmorgen Essentials: pre-optimized drive system

One of the greatest advantages of Kollmorgen Essentials is that it does not offer standalone components, but rather a complete, pre-integrated motion control system.

The platform includes:

  • AKM2G servo motors,
  • AKD servo drives,
  • validated cabling,
  • integrated communication support.

VIEW THE PRODUCTS

Kollmorgen Essentials Systems KÉP1
Automated material handling and packaging systems powered by advanced motion control technology. Fast commissioning and precise drive solutions play a key role in ensuring the efficient operation of modern production lines.

The goal of the system is to reduce commissioning time and simplify motion control system integration.

In practice, this means that the components are already optimized at the factory to work together, reducing the engineering time required for system configuration.

Single Cable Technology: less cabling, faster installation

One of the key technologies of Kollmorgen Essentials is Single Cable Technology.

Traditional servo systems require separate cables for:

  • power transmission,
  • as well as encoder feedback.

The single cable solution combines both functions into one cable, offering several advantages:

  • faster installation,
  • simpler cable management,
  • smaller space requirements,
  • fewer connection points,
  • lower risk of errors.

In multi-axis motion control systems, this can significantly reduce commissioning time and installation complexity.

Simple PLC integration with EtherCAT, EtherNet/IP and PROFINET support

In modern industrial automation, compatibility with different PLC systems is a basic requirement.

Kollmorgen Essentials supports the most widely used industrial communication protocols:

  • EtherCAT,
  • EtherNet/IP,
  • PROFINET.

This enables fast integration into different automation environments, whether based on Siemens, Beckhoff or Allen-Bradley systems.

Multi-protocol support is especially beneficial for machine builders who need to adapt to different customer requirements.

A Single Cable Technology egyetlen kábelben egyesíti a teljesítményátvitelt és a visszacsatolást, csökkentve a kábelezési komplexitást, a szerelési időt és a hibalehetőségeket a motion control rendszerekben.
Single Cable Technology combines power transmission and feedback communication into a single cable, reducing cabling complexity, installation time and potential sources of error in motion control systems.

Why is fast commissioning beneficial?

In motion control systems, the largest costs are often not related to the hardware itself, but rather to:

  • integration,
  • commissioning,
  • troubleshooting,
  • as well as development time.

Servo systems that can be commissioned faster:

  • reduce engineering effort,
  • accelerate machine delivery,
  • simplify standardization,
  • and reduce project risk.

Kollmorgen Essentials addresses these challenges with a simpler and more predictable motion control solution.

Where can Kollmorgen Essentials be an ideal choice?

KOLLMORGEN ESSENTIALS

The Kollmorgen motion control system can be especially beneficial for:

  • OEM machine builders,
  • packaging machinery,
  • automated production lines,
  • material handling systems,
  • as well as repeatable machine architectures.

It can be an ideal solution for companies looking for faster commissioning, simpler integration and standardized drive systems.

A Kollmorgen Essentials rendszer előre optimalizált AKM2G szervomotorokkal és AKD szervohajtásokkal teszi gyorsabbá a motion control rendszerek integrációját, egyszerűbb telepítést és rövidebb üzembe helyezési időt biztosítva.
The Kollmorgen Essentials system accelerates motion control integration through pre-optimized AKM2G servo motors and AKD servo drives, enabling simpler installation and shorter commissioning times.

Summary

For modern motion control systems, performance alone is no longer the only important factor. The speed and simplicity of integration into industrial automation environments have become equally critical.

Kollmorgen Essentials, as a pre-optimized servo system, helps reduce commissioning time, simplify cabling and accelerate PLC integration.

Built around AKM2G servo motors, AKD servo drives and Single Cable Technology, the platform can be particularly interesting for machine builders and automation integrators seeking simpler and faster-to-deploy motion control systems.

Further information

BIBUS Kft. is the official distributor of Kollmorgen products in Hungary. If you would like to learn more about Kollmorgen Essentials systems or need expert support in selecting the right motion control solution for your application, feel free to contact us.

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