What is a motorized assist wheel? And how do you install it on your trolley?

Imagine a wheel that does more than just rotate one that actually helps you move forward.

That is exactly the purpose of a motorized wheel: it combines an integrated battery and an electric motor to assist movement during both start-up and braking, whether used on a handling cart, medical trolley, or logistics cart.

How does a motorized assist wheel work?

In practical terms, the operator simply activates the control system, allowing the wheel to start and assist movement by reducing the pushing effort required. When the operator releases the control, the wheel can either brake the load or switch to freewheel mode depending on the selected settings.

The result: heavy loads can be moved more easily, without strain, fatigue, or the risk of injuries caused by repetitive effort, thereby reducing the risk of musculoskeletal disorders (MSDs).

But that’s not all the wheel can also:

• Automatically brake when the operator releases the control
• Manage forward and reverse movement progressively
• Adapt to the desired speed (speed limitation or freewheel mode)

All of this without complex wiring, since the wheel contains all the components required for operation (internal battery and onboard electronics).

Where can the motorized assist wheel be used?

APEM’s (ez-Wheel) autonomous motorized assist wheels are ideal wherever loads are heavy and movements are frequent.

Industrial environments

Where material handling requires power: automotive parts, assembly lines, railway, aerospace, or food-processing industries.

The AWD 160 and AWD 150 wheels simplify the movement of heavy loads while reducing physical effort, improving productivity, and enhancing safety.

Logistics and warehousing

For order-picking carts or convoys of boxes and bins, the electric wheel helps operators push carts smoothly and steadily, maintaining assistance throughout the entire journey even over long distances.

The result: more efficient teams, reduced fatigue, and a more consistent working pace.

Technical features of the AWD 150 wheel

TheAWD 150 is an motorized assist wheel designed to simplify daily handling operations.

It includes:

• One or two rechargeable integrated batteries (3 Ah or 6 Ah)
• A compact motor that manages traction and braking
• A pushing assistance force of 35 daN (generally sufficient to assist loads of up to one ton)
• Quick installation on existing carts, without wiring or complex modifications

Thanks to its robust and self-powered design, it offers a reliable, durable, and ergonomic solution compatible with most professional equipment.

Advantages of the motorized assist wheel

• Start-up and pushing assistance
• Significant reduction in maneuvering effort
• Customizable settings (speed, braking, assistance)
• Compact and durable design for intensive use

In summary

APEM motorized assist wheels, distributed by BIBUS France, are ergonomic and intelligent handling-assistance solutions that combine technological innovation, ergonomics, and ease of integration.

They provide a real improvement in working conditions while addressing the new challenges of modern logistics and material handling.

Need more information? Check out our FAQ at the bottom of the page.

If you still cannot find the answer to your question, feel free to contact us.
Our team will be happy to assist you and provide a personalized response as quickly as possible.